Polaris 300 4x4 xplorer manual engine breakdown 2000 polaris explorer 400 1997 polaris xplorer 400 stalls when put in gear 2000 polaris xplorer 400 starter removal 99 polaris xplorer 400 wiring diagram 1995 polaris xplorer 400 4x4 oil pump adjustment 1996 polaris explorer 400 4x4 wont crank over 1996 polaris xplorer 300 manual overheating 1997 explorer 4x4 atv carburetor repair 1997 polaris. I was changing my counterbalance fluid on my 99 xplorer 400. I noticed in the manual there is a crankcase drain. Does oil go in there? Or just the counterbalance. I assume the dip stick under the air filter box is for the counterbalance. I noticed there where 2 other drain plugs by the counterbalance drain. I was changing my counterbalance fluid on my 99 xplorer 400. I noticed in the manual there is a crankcase drain. Does oil go in there? Or just the counterbalance. I assume the dip stick under the air filter box is for the counterbalance. I noticed there where 2 other drain plugs by the counterbalance drain. Select a vehicle type, model year and model of vehicle below to view and download the vehicle owner's manual. Brand Select a brand ATV or Youth PRO XD Polaris Power Indian GEM Personal Watercraft Ranger RZR Side-by-side Slingshot Snowmobiles Timbersled Victory Motorcycles. Select a vehicle type, model year and model of vehicle below to view and download the vehicle owner's manual. Brand Select a brand ATV or Youth PRO XD Polaris Power Indian GEM Personal Watercraft Ranger RZR Side-by-side Slingshot Snowmobiles Timbersled Victory Motorcycles.
Complete coverage for your vehicle
Written from hands-on experience gained from the complete strip-down and rebuild of a Polaris Sport 400L, Clymer can help you understand, care for and repair your Polaris Sport 400L. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Polaris Sport 400L can help maintain its resale value, save you money, and make it safer to drive.
Printed manual
Online manual
The Online Manual is not a printed product, not a PDF and not a download.
Access this manual immediately on your internet browser on your mobile, desktop or tablet.
| Choose the Clymer manual that is right for you with our complete comparison guide | Printed manualThe original and best, delivered to your door | Online manualA feature-loaded digital edition of the original manual |
| Maintenance schedule Simple weekly checks and servicing guides to keep you on the road | Printed manual | Digital manual |
| Comprehensive procedures Guide you through every step from minor adjustments to major overhaul | Printed manual | Digital manual |
| Fully illustrated With hundreds of photos | Printed manual | Digital manual |
| Hints and practical advice From the DIY experts provide inside information | Printed manual | Digital manual |
| Specifications and data Enable testing and measuring for wear | Printed manual | Digital manual |
| Wiring diagrams Enable tracing of electrical faults | Printed manual | Digital manual |
| All colour Photos and wiring diagrams which can be enlarged | Printed manual | Digital manual |
| Easy search Find the task you are looking for quickly | Printed manual | Digital manual |
| Print-at-home Take the sections you need to the workshop | Printed manual | Digital manual |
Printed manualThe original and the best, delivered to your door | Online manualAll the content of a printed manual, plus much more£17.99 |
What's covered
Polaris Xplorer 400 Manual Changing Oil Change
Table of contents
This Polaris ATV manuals is 424 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Service hints / Torque specifications / Safety first / Expendable supplies / Engine and chassis serial numbers / Basic hand tools / Precision measuring instruments / Special tips / Mechanic's tips / Operating tips / RTV sealant / Threadlock / Gasket remover / Parts replacement / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Emergency troubleshooting / Engine starting / Engine performance / Engine noises / Excessive vibration / Electrical testing / Power train / Steering / Engine electrical system troubleshooting / Voltage regulator / Speed limiter
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checks / Service maintenance intervals schedule / Fluid checks / Break-in / Periodic lubrication / Engine oil and filter change / Control cable lubrication / Engine counter balancer / Transmission oil change / Rear axle housing lubrication / Periodic maintenance / Drive belt chain adjustment check / Oil injection pump adjustment / General inspection and maintenance / Toe-in adjustment / Tune-up / Cylinder head blot torque / Cylinder compression check / Spark plug / Ignition timing / Cam chain adjustment / Valve clearance / Carburetor adjustment / Idle speed / Storage / Specifications
CHAPTER FOUR / ENGINE (2-STROKE MODELS)
Removal installation / Liquid cooling / Cylinder head / Cylinder / Reed valve assembly / Piston, piston pin and rings / Recoil starter / Coolant pump / Engine balancer / Crankcase / Crankshaft, bearings and shim / Oil injection system / Break-in / Specifications
CHAPTER FIVE / ENGINE (4-STROKE MODELS)
Engine cooling / Engine lubrication / Removal installation / Cylinder head cover and rocker arm assembly / Camshaft / Cylinder head / Cylinder / Piston, pin and rings / Cam chain, sprockets and tensioner / Recoil starter / Flywheel and stator plate / Coolant pump / Crankcase / Crankshaft, balance shaft, bearings and seals / Oil pump / One way check valve / Break-in procedure / Specifications
CHAPTER SIX / FUEL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor / Throttle cable / Choke cable / Fuel tank / Fuel shutoff valve / Air box / Fuel pump / Exhaust system / Specifications
CHAPTER SEVEN / COOLING SYSTEM
Polaris variable transmission PVT cooling system / Engine cooling air cooled models / Engine cooling liquid cooled models / Specifications
CHAPTER EIGHT / CLUTCH/DRIVE BELT SYSTEM
Drive unit / Drive pulley assembly / Driven pulley / Drive belt / Clutch inner cover / Specifications
CHAPTER NINE / TRANSMISSION SYSTEM
Type I transmission / Type II transmission / Type III transmission / Specifications
CHAPTER TEN / FRONT DRIVE SYSTEM
Front hubs / Front drive shaft boots and CV joints / Center chain and sprockets / Front chain and sprockets / Specifications
CHAPTER ELEVEN / ELECTRICAL SYSTEM
Charging system / Alternator stator / Voltage regulator/rectifier / Capacitor discharge ignition / Ignition high tension coil /Ignition stator coils exciter and pulser / Electric starting system / Starter drive gears / Starter solenoid / Lighting system / Switches / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Front fork tubes / Front suspension / Steering shaft / Tires and wheels / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Rear wheels / Rear tires / Rear axle / Drive chain / Drive and driven sprockets / Tire changing and tire repairs / Shock absorber / Rear swing arm / Specifications
CHAPTER FOURTEEN / BRAKES
Front brakes / Hydraulic brakes / Front brake caliper / Mechanical rear brake caliper / Hydraulic rear caliper / Master cylinder / Brake hose / Brake disc / Brake bleeding / Specifications
CHAPTER FIFTEEN / BODY
Seat / Fuel tank cover / Front panel / Front fender / Rear fender / Side panels / Specifications
INDEX
WIRING DIAGRAMS
Models covered:
1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 Polaris 250 - 425 cc 3-wheel models
1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 Polaris 250 - 425 cc 4-wheel models
1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 Polaris 250 - 425 cc 6-wheel models
Scrambler, Trail Blazer, Trail Boss, Cyclone, Big Boss, Xplorer, Sport, Sportsman, Magnum
Clymer Polaris Scrambler 250 Manual
Clymer Polaris Trail Boss 250 Manual
Clymer Polaris Cyclone 250 Manual
Clymer Polaris Trail Boss 250 2X4 Manual
Clymer Polaris Trail Boss 250 4X4 Manual
Clymer Polaris Trail Boss 250R Manual
Clymer Polaris Trail Boss 250ES Manual
Clymer Polaris Big Boss 250 4X6 Manual
Clymer Polaris Trail Blazer 250 Manual
Clymer Polaris Trail Boss 350L 2X4 Manual
Clymer Polaris Trail Boss 350L 4X4 Manual
Clymer Polaris Big Boss 250 6X6 Manual
Clymer Polaris Big Boss 350 6X6 Manual
Clymer Polaris Trail Boss 300 2X4 Manual
Clymer Polaris Trail Boss 300 4X4 Manual
Clymer Polaris Trail Boss 400L 2X4 Manual
Clymer Polaris Trail Boss 400L 4X4 Manual
Clymer Polaris Sport 400L Manual
Clymer Polaris Sportsman 400 4X4 Manual
Clymer Polaris Big Boss 300 6X6 Manual
Clymer Polaris Trail Boss 400L 6X6 Manual
Clymer Polaris Scrambler 400 Manual
Clymer Polaris Xplorer 400 4X4 Manual
Clymer Polaris Xplorer 300 6X6 Manual
Clymer Polaris Xplorer 400L 6X6 Manual
This manual covers 3-, 4- and 6-wheel models with 250-425cc models including:
Scrambler 250 (1985-1986)
Scrambler 400 (1995)
Trail Blazer 250 (1990-1995)
Trail Boss 250 (1985-1987, 1994)
Trail Boss 250 2X4 (1988-1993)
Trail Boss 250 4X4 (1987-1993)
Trail Boss 250ES (1988)
Trail Boss 250R (1988)
Trail Boss 300 2X4 (1994-1995)
Trail Boss 300 4X4 (1994-1995)
Trail Boss 350L 2X4 (1990-1993)
Trail Boss 350L 4X4 (1990-1993)
Trail Boss 400L 2X4 (1994-1995)
Trail Boss 400L 4X4 (1994)
Cyclone 250 (1987)
Big Boss 250 4X6 (1988-1992)
Big Boss 250 6X6 (1991-1993)
Big Boss 300 6X6 (1994)
Big Boss 350 6X6 (1993)
Big Boss 400L 6X6 (1994)
Xplorer 300 6X6 (1995)
Xplorer 400 4X4 (1995)
Xplorer 400L 6X6 (1995)
Sport 400L (1994-1995)
Sportsman 400 4X4 (1994-1995)
Magnum 2X4 (1995)
Magnum 4X4 (1995)
Print manual
Online manual
With a Haynes Online Manual in an online format you get all the trusted content of a printed manual, with additional features to help you get the job done. Take your entire manual with you on every journey.
Key features:
- All colour step-by-step guides for over 200 jobs with 700+ photos
- Image zoom feature for close-up view of jobs
- Brand-new “how to” video tutorials covering key repair tasks
- Print complete sections to take with you into the workshop
- Troubleshooting section – quickly find the cause of a problem
- Colour wiring diagrams help track problems quickly and easily
- Easy search feature – find your job fast
- Dictionary of automotive terms
- Quick links to popular DIY tasks and other jobs linked to your task
- Conversion calculator – imperial and metric units
Polaris Xplorer 400 Manual Changing Oil Filter
Polaris 250 explorer free on line service manual polaris 250 xplorer service manual polaris 300 xplorer/oil pump setting polaris xplorer 300 4x4 pressure tire polaris xplorer 400 balancer 3087042 polaris xplorer 400 timing marks location polaris xplorer 500 clutch adjust putting together a 2000 polaris xplorer transmission wont shift to low repair manual 2000 polaris explorer were is the water pump located on a 1994 polaris xplorer 400 tav what is the factory pilot screw setting for a 97 polaris explorer 500 what kind of engine oil does a 1998 polaris xplorer 300 need where can i find the spark plug on a 2001 polaris xplorer 4x4 250cc why wont a polaris 1996 polaris explorer 400 4x4 start.
Wiring diagram for polaris explorer 400 xplorer 400 vacuum settings engine breakdown 2000 polaris explorer 400
For Polaris sportsman repair manuals click here.
Polaris xplorer 500 head torque settings printable 1997 polaris atv explorer manual starter location 2001 polaris 250 explorer why wont a polaris 1996 polaris explorer 400 4x4 start wiring diagram for a 2001 polaris 400 exploreradjusting the pilot on a mikuni carburetor or for a polaris explorer 4 x 4 400 carburetor adjustment for 95 polaris 300 explorer 4x4 how to adjust the carburator on a 2000 polaris explorer 400 how to repair back shock on 98 polaris explorer polaris explorer 250 atv valve adjustment printable 1997 polaris atv explorer manual starter location 2001 polaris 250 explorer why wont a polaris 1996 polaris explorer 400 4x4 start.